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Unit Bantalan Bal anu Dipasang1
Unit Bantalan Bal anu Dipasang2
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Bantalan UCP: Pangrojong Inti pikeun Transmisi Daya Industri

1. Définisi Dasar & Fitur Struktural‌

Bantalan UCP(Bantalan Blok Pillow sareng Sisipan) nyaéta unit anu tos dirakit sateuacanna anu ngandung sisipan bantalan anu disimpen dina pedestal beusi cor atanapi baja anu dipencet. Ciri-ciri konci kalebet:

  • ‌Beungeut Luar Buleud‌: Diaméter luar bantalan ngagaduhan desain buleud, anu ngamungkinkeun kamampuan ngajajarkeun diri ±3°.
  • ‌Konfigurasi anu tos disegel sateuacanna‌: Segel karét standar (konfigurasi RS atanapi 2RS) nyayogikeun panyalindungan anu dipeunteun IP54 tina lebu sareng cai anu asup.
  • ‌Perumahan Standar‌: Saluyu sareng ISO 113:2015, mastikeun silih tukeur jarak liang pemasangan lintas merek.

‌2. Prinsip Operasi & Sipat Mékanis‌

2.1 Mékanisme Transmisi Beban

Transfer beban lumangsung ngaliwatan elemen gulung (bola baja) antara cincin jero sareng luar:

  • ‌Beban Radial‌: Dipancarkeun sapanjang radius bantalan (ngawakilan ~70% tina kapasitas beban).
  • ‌Beban Aksial‌: Nampung gaya aksial unidirectional (≈20% tina kapasitas beban radial).
  • Koefisien gesekan gulung anu handap pisan: 0,001–0,003
  • Kagancangan maksimum: 3.000 rpm nganggo pelumasan gemuk basis litium (umur gemuk 2.000 jam @ 70°C).
  • Poros panggerak mesin panen gabungan (suhu operasi: -30°C nepi ka 80°C)
  • Pangurangan gir cacing sistem irigasi (merlukeun lapisan anti korosi)
  • Unit panggerak sabuk konveyor (varian baja tahan karat anu saluyu sareng FDA)
  • Mékanisme engkol dina mesin kemasan (tahan beban kejut siklik)
  • Layar geter dina crusher (merlukeun segel labirin tambahan)
  • Rol idler conveyor sabuk (solusi pelumasan khusus pikeun lingkungan anu berdebu)

2.2 Sipat Tribologis

‌3. Skenario Aplikasi Khas‌

3.1 Mesin Tatanén

3.2 Industri Pangolahan Kadaharan

3.3 Peralatan Pertambangan

‌4. Pedoman Seleksi Téknis

Unit Bantalan No. Diménsi (inci) atanapi (mm) Baut anu dianggo mm/in. No. Bantalan Beurat (kg)
d h a e b s1
UCP205 25 36.5 140 105 38 13 M10 UC205 0.81
UCP205-13 13/16 1-7/16 5-1/2 4-1/8 1-1/2 1/2 3/8 UC205-13 0.81
UCP205-14 7/8 1-7/16 5-1/2 4-1/8 1-1/2 1/2 3/8 UC205-14 0.81
UCP205-15 15/16 1-7/16 5-1/2 4-1/8 1-1/2 1/2 3/8 UC205-15 0.81
UCP205-16 1 1-7/16 5-1/2 4-1/8 1-1/2 1/2 3/8 UC205-16 0.81
UCP206 30 42.9 160 121 44 17 M14 UC206 1.23
UCP206-17 1-1/16 1-11/16 6-19/64 4-3/4 1-47/64 43/64 1/2 UC206-17 1.25
UCP206-18 1-1/8 1-11/16 6-19/64 4-3/4 1-47/64 43/64 1/2 UC206-18 1.25
UCP206-19 1-3/16 1-11/16 6-19/64 4-3/4 1-47/64 43/64 1/2 UC206-19 1.25
UCP206-20 1-1/4 1-11/16 6-19/64 4-3/4 1-47/64 43/64 1/2 UC206-20 1.25
UCP207 35 47.6 167 127 48 17 M14 UC207 1.55
UCP207-20 1-1/4 1-7/8 6-9/16 5 1-7/8 43/64 1/2 UC207-20 1.613
UCP207-21 1-5/16 1-7/8 6-9/16 5 1-7/8 43/64 1/2 UC207-21 1.613
UCP207-22 1-3/8 1-7/8 6-9/16 5 1-7/8 43/64 1/2 UC207-22 1.613
UCP207-23 1-7/16 1-7/8 6-9/16 5 1-7/8 43/64 1/2 UC207-23 1.613
UCP208 40 49.2 184 137 54 17 M14 UC208 1.87/1.98
UCP208-24 1-1/2 1-15/16 7-1/4 5-13/32 2-1/8 43/64 1/2 UC208-24 1.89/2
UCP208-25 1-9/16 1-15/16 7-1/4 5-13/32 2-1/8 43/64 1/2 UC208-25 1.89/2
UCP209 45 54 190 146 54 17 M14 UC209 2.16/2.25
UCP209-26 1-5/8 2-1/8 7-15/32 5-3/4 2-1/8 43/64 1/2 UC209-26 2.17/2.26
UCP209-27 1-11/16 2-1/8 7-15/32 5-3/4 2-1/8 43/64 1/2 UC209-27 2.17/2.26
UCP209-28 1-3/4 2-1/8 7-15/32 5-3/4 2-1/8 43/64 1/2 UC209-28 2.17/2.26
UCP210 50 57.2 206 159 60 20 M16 UC210 2.7
UCP210-29 1-13/16 2-1/4 8-1/8 6-1/4 2-3/8 25/32 5/8 UC210-29 2.7
UCP210-30 1-7/8 2-1/4 8-1/8 6-1/4 2-3/8 25/32 5/8 UC210-30 2.7
UCP210-31 1-15/16 2-1/4 8-1/8 6-1/4 2-3/8 25/32 5/8 UC210-31 2.7
UCP210-32 2 2-1/4 8-1/8 6-1/4 2-3/8 25/32 5/8 UC210-32 2.7
UCP211 55 63.5 219 171 60 20 M16 UC211 3.3/3.46
UCP211-32 2 2-1/2 8-5/8 6-47/64 2-3/8 25/32 5/8 UC211-32 3.45/3.61
UCP211-33 2-1/16 2-1/2 8-5/8 6-47/64 2-3/8 25/32 5/8 UC211-33 3.45/3.61
UCP211-34 2-1/8 2-1/2 8-5/8 6-47/64 2-3/8 25/32 5/8 UC211-34 3.45/3.61
UCP211-35 2-3/16 2-1/2 8-5/8 6-47/64 2-3/8 25/32 5/8 UC211-35 3.45/3.61
UCP212 60 69.8 241 184 70 20 M16 UC212 4.65/4.9
UCP212-36 2-1/4 2-3/4 9-1/2 7-1/4 2-3/4 25/32 5/8 UC212-36 4.65/4.9
UCP212-37 2-5/16 2-3/4 9-1/2 7-1/4 2-3/4 25/32 5/8 UC212-37 4.65/4.9
UCP212-38 2-3/8 2-3/4 9-1/2 7-1/4 2-3/4 25/32 5/8 UC212-38 4.65/4.9
UCP212-39 2-7/16 2-3/4 9-1/2 7-1/4 2-3/4 25/32 5/8 UC212-39 4.65/4.9
UCP213 65 76.2 265 203 70 25 M20 UC213 5.66/5.97
UCP213-40 2-1/2 3 10-7/16 8 2-3/4 63/64 3/4 UC213-40 5.72/6.03
UCP213-41 2-9/16 3 10-7/16 8 2-3/4 63/64 3/4 UC213-41 5.72/6.03
UCP214 70 79.4 266 210 72 25 M20 UC214 6.3
UCP214-42 2-5/8 3-1/8 10-15/32 8-17/64 2-27/32 63/64 3/4 UC214-42 6.3
UCP214-43 2-11/16 3-1/8 10-15/32 8-17/64 2-27/32 63/64 3/4 UC214-43 6.3
UCP214-44 2-3/4 3-1/8 10-15/32 8-17/64 2-27/32 63/64 3/4 UC214-44 6.3
UCP215 75 82.6 275 217 74 25 M20 UC215 6.79
UCP215-45 2-13/16 3-1/4 10-53/64 8-35/64 2-29/32 63/64 3/4 UC215-45 6.79
UCP215-46 2-7/8 3-1/4 10-53/64 8-35/64 2-29/32 63/64 3/4 UC215-46 6.79
UCP215-47 2-15/16 3-1/4 10-53/64 8-35/64 2-29/32 63/64 3/4 UC215-47 6.79
UCP215-48 3 3-1/4 10-53/64 8-35/64 2-29/32 63/64 3/4 UC215-48 6.79
UCP216 80 88.9 292 232 78 25 M20 UC216 8.48
UCP216-49 3-1/16 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-49 8.48
UCP216-50 3-1/8 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-50 8.48
UCP216-51 3-3/16 3-1/2 11-1/2 9-1/8 3-1/16 63/64 3/4 UC216-51 8.48

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Waktos posting: 12-Okt-2025